10 Kg Gearbox reducer horizontal mounting position cast iron housing designed for long lasting performance in industrial

Product Description:

The Gearbox Reducer is a high-performance mechanical device designed to efficiently reduce speed and increase torque in various industrial and commercial applications. This particular model features an input power of 1 KW, making it suitable for moderate power requirements while ensuring reliable and consistent performance. With an input speed of 1000 RPM, the gearbox reducer effectively decreases the output speed to 200 RPM, providing a precise speed reduction ratio of 5:1. This ratio is ideal for applications requiring controlled speed and enhanced torque output, contributing to improved efficiency and longevity of the machinery it supports.

At the core of this gearbox reducer is its planetary gear system, a sophisticated type of gear arrangement known for its compact size, high torque density, and superior load distribution. The planetary type gearbox is favored in many industries due to its ability to deliver smooth and quiet operation, reduced backlash, and exceptional durability under heavy loads. This design ensures that the gearbox reducer maintains optimal performance even in demanding conditions, making it a versatile choice for a wide range of mechanical systems.

One of the standout features of this gearbox reducer is its compatibility and performance similarity with other advanced gear reducers such as the Helical Worm Gear Reducer and the Helical Gear Speed Reducer. While the planetary gearbox offers distinct advantages in terms of compactness and torque transmission, the helical worm gear reducer is known for its excellent self-locking capabilities and smooth operation, especially in applications where space constraints and noise reduction are critical. Similarly, the helical gear speed reducer is prized for its high efficiency and ability to handle substantial loads with minimal vibration and noise.

In addition to its mechanical efficiency, this gearbox reducer can be seamlessly integrated with DC Motor Gearboxes, enhancing its versatility for use in electric motor-driven applications. The synergy between the planetary gearbox reducer and DC motor gearboxes allows for precise speed control and consistent torque delivery, which is essential for automation, robotics, conveyor systems, and other motorized equipment. This integration supports improved energy efficiency and operational reliability, making it an excellent choice for modern industrial setups.

The robust construction of this planetary gearbox reducer ensures long service life and minimal maintenance requirements. Manufactured with high-quality materials and precision engineering, it withstands wear and tear while maintaining optimal performance. The gearbox’s design also facilitates easy installation and adaptability, allowing it to be employed in diverse machinery configurations without extensive modifications.

Moreover, this gearbox reducer’s ability to operate effectively at an input power of 1 KW and manage speed reduction from 1000 RPM to 200 RPM makes it suitable for applications such as conveyors, mixers, packaging machines, and printing presses, where precise speed control and reliable torque transmission are paramount. Its utilization can lead to enhanced productivity, reduced energy consumption, and lowered operational costs over time.

In summary, this planetary gearbox reducer is a reliable, efficient, and versatile solution for speed reduction and torque enhancement in various industrial applications. Its 5:1 ratio, 1 KW input power capacity, and 200 RPM output speed make it a practical choice for systems requiring dependable performance and smooth operation. When compared with other options like the Helical Worm Gear Reducer, DC Motor Gearbox, and Helical Gear Speed Reducer, this planetary gearbox stands out for its compact design, high torque capacity, and durability. Whether integrated into new machinery or used to upgrade existing systems, it offers a robust and efficient means to optimize mechanical performance and achieve precise control over speed and torque.

Features:

• Product Name: Gearbox reducer
• Shaft Diameter: 50 Mm
• Lubrication: Grease
• Gearing Arrangement: Planetary
• Input Speed: 1000 RPM
• Ratio options: 1:1, 1.5:1, 2:1, 2.5:1, 3:1, 4:1, 5:1
• Type: Helical Worm Gear Reducer
• Category: Industrial Reducer Gear
• Application: Electric Motor Gear Reducer

Technical Parameters:

Applications:

The MW Gearbox reducer, originating from China, is a high-quality planetary type speed reducer designed to meet a wide range of industrial applications. With a robust construction made from durable cast iron and a weight of 10 kg, this reducer offers reliable performance in demanding environments. Its horizontal mounting position and grease lubrication system ensure smooth operation and long service life, making it an excellent choice for various machinery and equipment.

This planetary gearbox reducer is widely used in scenarios where precise speed reduction and high torque transmission are essential. It is particularly suitable for applications in manufacturing plants, automation systems, conveyor belts, packaging machines, and robotics. The compact design and efficient power transmission make the MW Gearbox reducer ideal for use in confined spaces where traditional helical gear speed reducers or aluminum worm gear reducers might not fit as effectively.

In addition to its core planetary gear mechanism, the MW gearbox reducer often complements systems that incorporate other types of reducers such as helical gear speed reducers, aluminum worm gear reducers, and cycloidal gear reducers. This versatility allows it to be integrated into complex drive systems requiring multiple stages of speed reduction and torque enhancement. For example, in automated assembly lines, the combination of a planetary gearbox reducer with a cycloidal gear reducer can optimize both speed and accuracy, enhancing overall production efficiency.

The MW Gearbox reducer’s cast iron material ensures excellent resistance to wear and mechanical stress, which is critical in heavy-duty applications such as mining equipment, agricultural machinery, and construction vehicles. Its grease lubrication maintains optimal internal conditions, reducing friction and heat generation during prolonged use. This makes it highly reliable for continuous operations in harsh environments.

Furthermore, the planetary design of the MW gearbox reducer provides superior load distribution and compact size compared to other types like helical gear speed reducers or aluminum worm gear reducers. This results in reduced maintenance requirements and increased operational lifespan. Whether used in horizontal mounting positions for conveyor systems or integrated into robotic arms, the MW Gearbox reducer delivers consistent performance and efficiency.

In summary, the MW planetary gearbox reducer from China is a versatile and durable solution for numerous industrial applications. Its compatibility with various reducer types such as helical gear speed reducers, aluminum worm gear reducers, and cycloidal gear reducers makes it a valuable component in complex mechanical systems. With its cast iron construction, grease lubrication, and horizontal mounting capability, this 10 kg reducer is engineered to enhance productivity and reliability across multiple sectors.

Customization:

MW offers customizable Gearbox Reducer products designed to meet your specific requirements. Our Cylindrical Gear Reducer is manufactured from high-quality cast iron, ensuring durability and long-lasting performance. With an output torque of 500 Nm and an input speed of 1000 RPM, this gearbox reducer operates efficiently within a temperature range of 0-50°C.

We provide a variety of gear ratio options including 1:1, 1.5:1, 2:1, 2.5:1, 3:1, 4:1, and 5:1 to suit different mechanical needs. As a trusted brand originating from China, MW specializes in Excavator Reducer Gear Parts and Excavator Gearbox solutions that guarantee reliability and precision.

Our customization services allow you to tailor the Gearbox Reducer to your application, ensuring optimal performance for your machinery. Trust MW for high-quality, customizable gear reducers that enhance the efficiency of your excavator systems.

Support and Services:

Our Gearbox Reducer products are designed to provide reliable and efficient power transmission solutions for a wide range of industrial applications. To ensure optimal performance and longevity, we offer comprehensive technical support and services tailored to meet your specific needs.

Technical Support:

Our team of experienced engineers and technicians is available to assist you with product selection, installation guidance, troubleshooting, and maintenance recommendations. We provide detailed technical documentation, including user manuals, dimensional drawings, and performance data to help you integrate the gearbox reducer seamlessly into your systems.

Installation and Commissioning:

Proper installation is critical to the performance and durability of your gearbox reducer. We offer expert advice on mounting procedures, alignment techniques, lubrication requirements, and initial startup checks to ensure your equipment operates smoothly from day one.

Maintenance Services:

Regular maintenance is essential to maximize the lifespan of your gearbox reducer. Our services include routine inspections, lubrication management, wear analysis, and replacement of worn components. We provide maintenance schedules and checklists to help you keep your equipment in peak condition.

Repair and Overhaul:

In the event of a malfunction or wear-related issues, our service centers are equipped to perform comprehensive repairs and overhauls. We use genuine replacement parts and advanced diagnostic tools to restore your gearbox reducer to optimal working condition, minimizing downtime and extending service life.

Customization and Upgrades:

We understand that each application has unique requirements. Our team can work with you to customize gearbox reducers to meet specific torque, speed, or mounting configurations. Additionally, we offer upgrade solutions to enhance performance or adapt to changing operational demands.

Warranty and Quality Assurance:

All our gearbox reducers come with a manufacturer’s warranty that covers defects in materials and workmanship. We adhere to strict quality control standards to ensure that every unit delivers reliable and consistent performance.

For detailed product information, troubleshooting guides, and service requests, please refer to the product documentation provided with your gearbox reducer or visit our support portal.

Packing and Shipping:

Product Packaging:

The gearbox reducer is carefully packaged to ensure maximum protection during transportation. Each unit is wrapped in anti-corrosion paper and securely placed in a sturdy wooden crate or reinforced cardboard box. Internal cushioning materials such as foam or bubble wrap are used to prevent movement and absorb shocks. All packaging materials comply with international shipping standards to maintain product integrity.

Shipping:

Gearbox reducers are shipped via reliable freight services tailored to the destination and customer requirements. We offer multiple shipping options including sea freight, air freight, and land transport. Each shipment is tracked and handled with care to guarantee timely and safe delivery. Customs documentation and export compliance are thoroughly managed to facilitate smooth international shipping.

FAQ:

Q1: What brand manufactures this gearbox reducer?

A1: The gearbox reducer is manufactured by the brand MW.

Q2: What is the model number of this gearbox reducer?

A2: This gearbox reducer does not have a specific model number; it is referenced as "no".

Q3: Where is the gearbox reducer produced?

A3: The gearbox reducer is made in CHINA.

Q4: What types of applications is the MW gearbox reducer suitable for?

A4: The MW gearbox reducer is suitable for various industrial applications requiring speed reduction and torque increase, such as conveyors, packaging machines, and automation equipment.

Q5: What materials are used to manufacture the MW gearbox reducer?

A5: The MW gearbox reducer is typically made from high-quality metals and alloys to ensure durability and reliable performance.