Ration 5 1 High Precision Planetary Gearbox Providing Output Torque 500 Nm Designed for Precision Robotics and Machinery

Product Description:

The Gearbox Reducer is a high-performance mechanical device designed to optimize the transmission of power and torque in various industrial applications. Specifically engineered to deliver an output torque of 500 Nm, this reducer ensures robust and reliable operation even under demanding conditions. Its output speed is precisely set at 200 RPM, making it ideal for machinery that requires moderate speed with enhanced torque for efficient performance.

Powered by a 1 KW input, the Gearbox Reducer efficiently converts this power through its well-designed internal gearing system, achieving a reduction ratio of 5:1. This ratio means that the input speed is reduced to one-fifth at the output shaft, allowing for greater torque multiplication and controlled output speed. Such a ratio is particularly beneficial in applications where precise speed control and high torque are critical, such as conveyor systems, packaging machines, and automated manufacturing lines.

One of the standout features of this product is its versatile mounting position, as it is designed for horizontal installation. This horizontal mounting capability provides greater flexibility in machine design and layout, facilitating easier integration into existing systems and ensuring optimal alignment and balance during operation. The horizontal mounting position also aids in the efficient dissipation of heat generated during the mechanical process, contributing to the longevity and reliability of the reducer.

The Gearbox Reducer is available in several configurations to meet diverse application needs. Among these are the Aluminum Worm Gear Reducer, Cylindrical Gear Reducer, and Helical Worm Gear Reducer variants. The Aluminum Worm Gear Reducer is lightweight yet durable, offering excellent corrosion resistance and thermal conductivity due to its aluminum construction. This makes it suitable for environments where weight savings and heat dissipation are important considerations.

In contrast, the Cylindrical Gear Reducer variant features a robust cylindrical gear design that delivers smooth and efficient power transmission. This type is known for its high load capacity and minimal backlash, making it ideal for precision machinery where accuracy and reliability are paramount. The cylindrical gearing mechanism also provides quieter operation compared to other gear types, enhancing the working environment in noise-sensitive applications.

The Helical Worm Gear Reducer combines the advantages of helical and worm gears, offering superior torque transmission and compact design. The helical worm gear arrangement provides smoother meshing action and higher efficiency, reducing wear and extending service life. This type of reducer is perfect for applications requiring a balance between high torque output and reduced noise levels, such as in robotics, material handling, and automotive sectors.

Constructed with precision engineering and high-quality materials, the Gearbox Reducer ensures maximum durability and consistent performance. Its design incorporates advanced sealing and lubrication systems that minimize maintenance requirements and protect internal components from contaminants. This reliability translates into reduced downtime and lower operating costs for users.

In summary, this Gearbox Reducer is an excellent choice for industries seeking a versatile, efficient, and durable solution for power transmission. With an output torque of 500 Nm, output speed of 200 RPM, input power of 1 KW, and a 5:1 reduction ratio, it provides the perfect balance of speed and torque for a wide range of applications. Whether you need the lightweight and corrosion-resistant Aluminum Worm Gear Reducer, the precision and quiet operation of the Cylindrical Gear Reducer, or the high-efficiency Helical Worm Gear Reducer, this product line offers reliable options tailored to your specific needs. Its horizontal mounting position further enhances installation flexibility, making it a practical and effective component in modern mechanical systems.

Features:

• Product Name: Gearbox reducer
• Output Speed: 200 RPM
• Type: Planetary
• Input Power: 1 KW
• Ratio Options: 1:1, 1.5:1, 2:1, 2.5:1, 3:1, 4:1, 5:1
• Commonly used Ratio: 5:1
• Suitable for Electric Motor Gear Reducer applications
• Ideal for Excavator Reducer Gear Parts
• Perfect as a Gear Motor Reducer

Technical Parameters:

Applications:

The MW Gearbox Reducer, manufactured in China, is a highly versatile and reliable solution designed to meet the demanding needs of various industrial applications. With an input power of 1 KW and a horizontal mounting position, this planetary gearing arrangement gearbox offers exceptional performance and durability. Available in multiple ratio options including 1:1, 1.5:1, 2:1, 2.5:1, 3:1, 4:1, and 5:1, it caters to a wide range of speed and torque requirements, making it suitable for diverse operational scenarios.

One of the primary application occasions for the MW Gearbox Reducer is in heavy machinery such as excavators, where the Excavator Gearbox plays a crucial role in transmitting power efficiently while withstanding harsh working conditions. Its robust build and ability to operate within a temperature range of 0-50°C ensure reliable performance even in challenging environments, such as construction sites and mining operations.

In the realm of industrial automation, the MW Gearbox Reducer serves as an essential Industrial Reducer, providing precise speed control and torque multiplication for conveyor systems, packaging machines, and assembly lines. Its planetary gearing arrangement ensures smooth and quiet operation, which is vital in maintaining optimal productivity and reducing downtime in manufacturing plants.

Additionally, the MW Gear Motor Reducer is widely used in applications requiring compact and efficient power transmission units. From agricultural machinery to robotics, this product adapts well to scenarios where space constraints and energy efficiency are critical factors. The horizontal mounting position further enhances installation flexibility, allowing engineers to integrate the gearbox seamlessly into various mechanical setups.

Overall, the MW Gearbox Reducer stands out as a dependable choice for professionals seeking a high-quality reducer that combines advanced planetary gearing technology with versatile ratio options and robust construction. Whether for Excavator Gearbox applications, Industrial Reducer roles, or Gear Motor Reducer functions, this product from MW delivers consistent performance, durability, and adaptability across multiple industrial scenarios.

Customization:

Our MW Gearbox Reducer offers exceptional customization services to meet your specific industrial needs. As a high-quality Helical Gear Reducer, it is designed to deliver efficient power transmission with an input power of 1 KW and a precise ratio of 5:1. Manufactured in CHINA from durable cast iron, this Industrial Reducer Gear ensures long-lasting performance and reliability.

The gearbox features a shaft diameter of 50 mm, optimized for various mechanical applications, and provides an impressive output torque of 500 Nm, making it ideal for heavy-duty operations. Additionally, our product line includes options for Bevel Gear Reducer configurations, allowing for versatile installation and enhanced torque transmission in complex machinery.

Choose MW Gearbox Reducer for customized solutions that combine robust material construction, precise engineering, and adaptability to your industrial demands. Contact us to tailor the specifications and optimize your gear reduction system with our expert customization services.

Support and Services:

Product Technical Support and Services for Gearbox Reducer

Our team is dedicated to providing comprehensive technical support and services for your Gearbox Reducer to ensure optimal performance and longevity.

Installation Assistance: We offer detailed guidance and support during the installation process to help you set up the gearbox reducer correctly and efficiently.

Maintenance Services: Regular maintenance is crucial for the reliable operation of your gearbox reducer. Our experts provide maintenance schedules, inspection services, and troubleshooting to prevent unexpected downtime.

Technical Documentation: Access to user manuals, technical datasheets, and installation guides is available to assist you in understanding the specifications and operational requirements of the gearbox reducer.

Repair and Overhaul: In case of any malfunction or wear, our service centers are equipped to perform repairs and overhauls using genuine parts to restore your gearbox reducer to optimal condition.

Performance Optimization: We provide consulting services to help you select the right gearbox reducer model and configuration for your application, ensuring maximum efficiency and durability.

Training and Support: We offer training sessions and ongoing support to your technical staff to enhance their knowledge and skills in handling and maintaining gearbox reducers.

Warranty Services: Our gearbox reducers come with warranty coverage, and our support team will assist you with any warranty claims or service requests.

For detailed support and service options, please refer to the product documentation or contact your local distributor.

Packing and Shipping:

Each gearbox reducer is carefully packaged to ensure safe delivery and optimal protection during transit. The product is first wrapped in anti-rust paper and then securely placed in a sturdy wooden crate or reinforced cardboard box, depending on the size and weight of the unit. Protective padding materials such as foam or bubble wrap are used to prevent any damage from shocks or vibrations.

All packaging is labeled clearly with handling instructions, product details, and shipping information to facilitate smooth logistics and handling. For added protection, the crates are often strapped and sealed to prevent any movement inside the package.

Shipping is arranged via reliable carriers with options for air, sea, or land transport to meet customer requirements. Each shipment includes tracking information and documentation such as the packing list, invoice, and certificate of origin. We ensure timely dispatch and delivery, maintaining the quality and integrity of the gearbox reducer throughout the shipping process.

FAQ:

Q1: What is the brand name of this gearbox reducer?

A1: The gearbox reducer is manufactured under the brand name MW.

Q2: What is the model number of the MW gearbox reducer?

A2: This gearbox reducer does not have a specific model number.

Q3: Where is the MW gearbox reducer manufactured?

A3: The MW gearbox reducer is made in China.

Q4: What applications are suitable for the MW gearbox reducer?

A4: The MW gearbox reducer is suitable for various industrial applications requiring speed reduction and torque increase, such as conveyor systems, packaging machinery, and automation equipment.

Q5: What types of gearboxes are available under the MW brand?

A5: MW offers a range of gearbox reducers including helical, worm, and planetary types, designed to meet different mechanical transmission needs.