Steel Rigid Couplings Bore Diameter 25 Mm Engineered for Industrial Machinery Providing Strong and Mechanical Connections

Product Description:

The Rigid Couplings product is a high-performance mechanical component designed to provide a secure and stable connection between two shafts in industrial machinery. Featuring a robust construction with a zinc plated surface treatment, this coupling ensures excellent resistance to corrosion and wear, making it ideal for demanding industrial environments. The zinc plating not only enhances durability but also contributes to a long service life, reducing the need for frequent replacements and maintenance.

With a precise bore diameter of 25 mm, this rigid coupling is engineered to fit shafts of this specific size, offering a tight and reliable grip that minimizes any potential misalignment between connected components. This precise fit is critical in maintaining the accuracy and efficiency of machinery operations, preventing vibration, and reducing mechanical stress on the system. The 25 mm bore diameter makes it compatible with a wide range of industrial applications, ensuring versatility and adaptability across different machinery types.

The primary application of this rigid coupling is within industrial machinery, where it plays a crucial role in transmitting torque between shafts. It is designed to handle a substantial torque capacity of up to 1000 Nm, making it suitable for heavy-duty operations that require strong and consistent power transmission. This high torque capacity ensures that machinery operates smoothly and efficiently, even under challenging load conditions, thereby enhancing overall productivity and reliability.

One of the key features of this rigid coupling is its bolted connection type. The bolted design allows for easy installation and secure fastening, ensuring that the coupling remains firmly in place during operation. This connection type also facilitates straightforward maintenance and replacement, as the coupling can be quickly detached and reattached without the need for specialized tools or complex procedures. The bolted connection ensures a rigid and stable joint that effectively transmits torque without any slippage or backlash.

In comparison to other coupling types such as Aluminum Flexible Coupling, which offers flexibility and vibration dampening, this rigid coupling focuses on providing maximum rigidity and torque transmission without any shaft movement. While Aluminum Flexible Couplings are excellent for applications requiring flexibility, the Rigid Couplings are preferred in scenarios where precise alignment and zero shaft displacement are critical for machine performance.

This product is also an excellent complement to 35 Hose ＆ Couplings systems, often used in fluid transfer and hydraulic applications within industrial settings. By integrating the rigid coupling with 35 Hose ＆ Couplings, operators can ensure robust mechanical connections alongside reliable fluid conveyance, enhancing the overall efficiency of industrial machinery setups.

Additionally, it can be used in conjunction with Bellows Shaft Couplings, which provide flexibility and compensate for axial, angular, and parallel misalignments in rotating shafts. While Bellows Shaft Couplings offer excellent tolerance for misalignment and vibration absorption, the rigid coupling provides the necessary rigidity and torque capacity where no shaft movement is acceptable. Combining these different coupling types within a machinery system allows for optimized performance tailored to specific operational requirements.

In summary, the Rigid Couplings product is a vital component for industrial machinery applications demanding high torque transmission, precise shaft alignment, and durable performance. Its zinc plated surface treatment, 25 mm bore diameter, 1000 Nm torque capacity, and bolted connection type make it a reliable and efficient choice for a wide range of heavy-duty industrial operations. Whether used on its own or alongside Aluminum Flexible Coupling, 35 Hose ＆ Couplings, or Bellows Shaft Couplings, this rigid coupling ensures mechanical integrity and operational excellence in complex industrial environments.

Features:

• Product Name: Rigid Couplings
• Max Operating Pressure: 10 Bar
• Torque Capacity: 1000 Nm
• Application: Industrial Machinery
• Keyway Size: 6 Mm
• Weight: 0.5 Kg
• Compatible with Flex Rigid PCB systems
• Suitable for use as a Hydraulic Coupling
• Ideal for replacing Flexible Coupling Parts in machinery

Technical Parameters:

Applications:

The MW brand Rigid Couplings, manufactured in China, are designed for high-precision shaft connections where minimal misalignment is expected. Made from durable steel with a zinc-plated surface treatment, these flanged couplings are built to provide reliable and robust performance in various industrial applications. With a shaft diameter compatibility of 25 mm and a temperature range of 0-100 degrees Celsius, MW rigid couplings are ideal for environments where stable, secure shaft connection is critical.

Rigid couplings are commonly used in mechanical systems that require the direct transmission of torque without any relative movement between the connected shafts. Unlike Flexible Element Couplings or Flexible Metal Couplings, which accommodate shaft misalignment and vibrations, rigid couplings maintain a firm, precise connection that ensures accurate rotational positioning. This makes MW's rigid flanged couplings perfect for applications such as precision machinery, robotics, and automation systems where shaft alignment is meticulously controlled.

Additionally, MW rigid couplings are often chosen in scenarios where the design calls for maximum torsional stiffness and minimal backlash. While flexible couplings like Ball Joint Couplings offer excellent angular misalignment compensation and vibration damping, rigid couplings are preferred when shaft misalignment is negligible and the primary goal is to achieve solid, uncompromised torque transmission.

Typical application occasions for MW rigid couplings include industrial conveyor systems, machine tools, pumps, compressors, and gearboxes where the shafts must be securely joined to maintain synchronization and operational accuracy. Their flanged design facilitates easy installation and maintenance, making them suitable for manufacturing plants and assembly lines that demand reliable coupling solutions.

In summary, MW rigid couplings excel in scenarios requiring firm, direct shaft connections without flexibility or misalignment tolerance. They complement other coupling types such as Flexible Element Couplings, Ball Joint Couplings, and Flexible Metal Couplings by providing a steadfast option where rigid shaft coupling is necessary. Their steel construction, zinc plating, and compatibility with a 25 mm shaft diameter ensure durability and longevity in a wide range of industrial applications within the specified temperature range.

Customization:

MW offers customized product customization services for our Rigid Couplings, designed to meet your specific industrial needs. Our Flanged type rigid couplings are manufactured from high-quality steel, ensuring durability and strength. With a bore diameter of 25 mm and a size of 1 inch, these couplings provide precise shaft alignment with a minimal shaft misalignment tolerance of 0.2 degrees. Although our rigid couplings are made from steel, we also specialize in Aluminum Flexible Coupling solutions and Flexible Shaft Coupling options to accommodate various application requirements. Originating from CHINA, MW brand couplings combine reliability and performance to deliver optimal coupling performance for your mechanical systems.

Support and Services:

Our Rigid Couplings are designed for reliable and efficient power transmission in various mechanical applications. For optimal performance, ensure proper alignment of shafts before installation. Use appropriate tools to avoid damaging the coupling components during assembly or disassembly. Regularly inspect the coupling for signs of wear, corrosion, or misalignment to prevent unexpected downtime. Lubrication is generally not required for rigid couplings; however, please refer to the specific product manual for any exceptions. In case of any operational issues, consult the troubleshooting guide provided with the product. For replacement parts or further technical assistance, refer to our support services. Proper installation and maintenance will extend the life of your rigid coupling and ensure smooth operation of your machinery.

Packing and Shipping:

Our Rigid Couplings are carefully packaged to ensure maximum protection during transit. Each coupling is individually wrapped in protective material and securely placed in a sturdy box to prevent any damage.

We use high-quality packaging materials that are both durable and eco-friendly, ensuring the product arrives in perfect condition while minimizing environmental impact.

Shipping is handled through reliable carriers with tracking available for all orders. We offer various shipping options to meet your delivery needs, including expedited and standard services.

For bulk orders, special packaging arrangements can be made to optimize space and reduce shipping costs without compromising product safety.

Please ensure the shipping address is accurate to avoid delays. Our customer service team is available to assist with any shipping inquiries or special requests.

FAQ:

Q1: What brand manufactures the Rigid Couplings?

A1: The Rigid Couplings are manufactured by the brand MW.

Q2: What is the model number of the MW Rigid Couplings?

A2: The MW Rigid Couplings do not have a specific model number.

Q3: Where are the MW Rigid Couplings made?

A3: The MW Rigid Couplings are made in China.

Q4: What applications are MW Rigid Couplings suitable for?

A4: MW Rigid Couplings are typically used to connect two shafts together in mechanical systems where precise alignment and minimal shaft movement are needed.

Q5: What materials are used in MW Rigid Couplings?

A5: MW Rigid Couplings are usually made from high-quality metal materials to ensure durability and reliable performance.