Max Operating Pressure 10 Bar Steel Rigid Couplings Bore Diameter 25 Mm Heavy Duty Shaft Couplings for Power Transmission Systems

Product Description:

The Rigid Couplings product is an essential component designed specifically for industrial machinery applications where precision and durability are paramount. Engineered to provide a secure and stable connection between rotating shafts, this coupling type is indispensable in systems that require the transfer of torque without any relative motion between connected shafts. Unlike flexible coupling parts, the rigid coupling ensures zero backlash and maintains exact alignment, making it ideal for high-precision machinery and equipment.

One of the standout features of this rigid coupling is its flanged design, which offers a robust and reliable connection method. The flanged type coupling consists of two hubs with flanges that are bolted together, ensuring a strong and rigid joint. This bolted connection type guarantees ease of installation and maintenance, allowing for quick assembly and disassembly when necessary. The use of bolts not only secures the coupling sleeve firmly in place but also provides the mechanical strength required to withstand demanding industrial environments.

The coupling sleeve itself is a critical element of this product, acting as the bridge between the two flanged hubs. It is precisely machined to fit perfectly with the flanges, ensuring minimal play and maximum torque transmission. The sleeve helps maintain the structural integrity of the coupling, preventing any relative motion between the connected shafts. This characteristic makes the rigid coupling especially suitable for applications where shaft misalignment must be kept to an absolute minimum. In fact, this product accommodates a maximum shaft misalignment of only 0.2 degrees, which is significantly smaller than what flexible coupling parts typically allow. This tight tolerance ensures smooth operation and reduces the risk of vibration, wear, and damage to the connected machinery.

Operating under a maximum pressure of up to 10 bar, this rigid coupling is built to withstand substantial mechanical stress and harsh working conditions. The coupling’s robust construction materials and precision engineering ensure that it can reliably operate within these pressure limits, providing consistent performance without failure. This makes it suitable for a wide range of industrial machinery, including pumps, compressors, conveyor systems, and heavy-duty manufacturing equipment, where reliability and safety are critical.

Compared to flexible coupling parts, which are designed to accommodate more significant shaft misalignment and absorb shock loads, the rigid coupling excels in applications where alignment and rigidity are non-negotiable. It eliminates the potential for backlash or movement between shafts, thereby enabling precise synchronization and efficient power transmission. This makes the rigid coupling an optimal choice in applications such as machine tools, robotics, and other high-precision industrial equipment where even minor misalignment can lead to operational inefficiencies or equipment damage.

In summary, the rigid coupling flanged type with bolted connections and a high-quality coupling sleeve is a vital component for industrial machinery requiring secure, precise, and durable shaft connections. Its ability to operate under a maximum pressure of 10 bar, coupled with its minimal shaft misalignment tolerance of 0.2 degrees, ensures exceptional performance and longevity. Whether replacing flexible coupling parts or installing a new coupling system, this rigid coupling provides the reliability and strength necessary to maintain optimal machinery function and reduce downtime. Investing in this coupling means securing a foundation of mechanical stability and precision engineering in your industrial operations.

Features:

• Product Name: Rigid Couplings
• Surface Treatment: Zinc Plated for enhanced corrosion resistance
• Size: 1 Inch
• Maximum Operating Pressure: 10 Bar
• Bore Diameter: 25 mm
• Weight: 0.5 Kg
• Includes features of Casing Coupling for secure mechanical connection
• Compatible with Flexible Element Coupling applications
• Works alongside Flexible Diaphragm Coupling for improved performance

Technical Parameters:

Applications:

The MW Rigid Couplings, manufactured in China, are designed to provide a reliable and high-performance connection between two shafts in various industrial and mechanical applications. With a bore diameter of 25 mm and a size of 1 inch, these couplings are ideal for ensuring precise alignment and torque transmission in demanding environments. The coupling sleeve is crafted from durable steel, guaranteeing strength and longevity under heavy loads and continuous operation.

One of the key application occasions for MW Rigid Couplings is in machinery where shaft alignment is critical. The bolted connection type ensures a secure and stable joint, minimizing the risk of slippage or misalignment during operation. This makes them suitable for use in manufacturing plants, automotive assembly lines, and heavy equipment where precision and reliability are paramount.

In scenarios involving the integration of shafts with varying keyway sizes, the MW Rigid Couplings accommodate a keyway size of 6 mm, allowing compatibility with a range of shaft designs. These couplings are particularly effective in systems where rigidity and minimal shaft movement are required, such as conveyor systems, pumps, compressors, and gearboxes. The robust steel material withstands harsh operating conditions, including vibration and torque fluctuations.

While MW also offers products like ball joint coupling and grooved couplings for applications requiring flexibility or quick assembly, the rigid couplings stand out for their firm and unyielding connection. They are preferred in scenarios where any shaft misalignment could lead to operational inefficiencies or mechanical failures. This makes MW’s rigid couplings a dependable choice for power transmission in industries such as mining, construction, and material handling.

Overall, MW Rigid Couplings are essential components wherever secure shaft connections are necessary. Their steel construction, bolted connection, and precise bore diameter ensure they perform optimally in a wide range of mechanical systems. Whether replacing worn-out couplings or assembling new machinery, these rigid couplings provide a trusted solution for maintaining seamless and efficient mechanical operation.

Customization:

MW offers customized product services for our Rigid Couplings, designed to meet the specific needs of industrial machinery applications. Our Rigid Couplings feature a robust coupling sleeve with a concentric casing system, ensuring precise alignment and reliable performance. Manufactured in China, each coupling is zinc plated for enhanced durability and corrosion resistance. With a keyway size of 6 mm and a weight of 0.5 kg, these couplings are engineered to withstand temperature ranges from 0 to 100 degrees Celsius. Additionally, we provide options to integrate flexible rigid PCB components to optimize flexibility without compromising the rigidity required in industrial environments. Trust MW for tailored solutions that combine strength, reliability, and advanced engineering in every rigid coupling.

Support and Services:

Our Rigid Couplings are designed to provide a secure and precise connection between two shafts, ensuring efficient power transmission and alignment. For optimal performance, it is essential to install the coupling according to the specified guidelines and maintain regular inspections.

If you encounter any issues with the Rigid Couplings, such as misalignment, unusual noise, or wear, please refer to the troubleshooting section of the product manual. Proper lubrication and torque settings are critical to the longevity and reliability of the coupling.

We offer comprehensive technical support to assist with installation, maintenance, and troubleshooting. Our services include detailed product documentation, application support, and replacement parts availability to ensure minimal downtime.

For customized solutions or special requirements, our engineering team can provide expert advice and tailor-made coupling options to meet your specific application needs.

Regular maintenance and adherence to recommended operational parameters will help maximize the lifespan and performance of your Rigid Couplings.

Packing and Shipping:

Our Rigid Couplings are carefully packaged to ensure maximum protection during transit. Each coupling is individually wrapped in protective material and placed in a sturdy box to prevent any damage. For bulk orders, products are securely packed in reinforced cartons with adequate cushioning to avoid movement and impact.

We offer reliable shipping options to deliver your Rigid Couplings promptly and safely. All shipments are tracked and handled by trusted carriers to ensure timely arrival. Whether you require standard or expedited shipping, we strive to meet your delivery needs with efficiency and care.

FAQ:

Q1: What brand manufactures the Rigid Couplings?

A1: The Rigid Couplings are manufactured by the brand MW.

Q2: What is the model number of the MW Rigid Couplings?

A2: The MW Rigid Couplings do not have a specific model number.

Q3: Where are the MW Rigid Couplings made?

A3: The MW Rigid Couplings are made in China.

Q4: What materials are used to make MW Rigid Couplings?

A4: MW Rigid Couplings are typically made from high-quality metals such as steel or aluminum to ensure durability and strength.

Q5: What applications are MW Rigid Couplings suitable for?

A5: MW Rigid Couplings are suitable for applications requiring a secure and permanent connection between two shafts, such as in machinery and industrial equipment.