Standard Spiral Bevel Gear Outside Diameter 4 Inches Length of Pinion 269mm Manufactured for Smooth and Quiet Operation

Product Description:

The Spiral Bevel Gear is a highly specialized component designed to meet the rigorous demands of modern power transmission systems. Featuring a spline count of 29, this gear is engineered to provide precise and reliable performance in various industrial applications. One of the standout characteristics of this product is its exceptional accuracy, rated between 5 and 7, ensuring minimal backlash and efficient torque transfer. This level of precision is critical in applications where smooth operation and durability are paramount.

Manufactured using advanced forging techniques, the Spiral Bevel Gear incorporates a Forging Large Ring Gear, which significantly enhances its structural integrity and load-bearing capacity. The forging process refines the grain structure of the metal, resulting in a gear that can withstand high stress and resist wear over extended periods. This makes the product an excellent choice for heavy-duty machinery and equipment that operate under challenging conditions.

To achieve the high precision required for optimal performance, the gear teeth are meticulously cut using an Involute Gear Cutter. This cutting method ensures that the gear teeth conform to the involute profile, which is essential for smooth meshing and consistent power transmission. The involute gear cutter technology also contributes to reducing noise and vibration during operation, thereby extending the lifespan of the gear and connected components.

The Spiral Bevel Gear is designed with a pressure angle of 20°, a standard angle that balances load capacity and smoothness of operation. This pressure angle is critical in defining the contact ratio and the manner in which forces are transmitted between meshing gears. The 20° pressure angle helps maintain the gear’s efficiency while ensuring that the components do not experience excessive stress concentrations, which could lead to premature failure.

Versatility is another key advantage of this Spiral Bevel Gear. It is suitable for a wide range of power transmission applications, including automotive differentials, aerospace mechanisms, industrial machinery, and robotics. Its ability to reliably transmit power between intersecting shafts at right angles makes it indispensable in complex mechanical assemblies where space constraints and performance are crucial.

Sample orders for the Spiral Bevel Gear are acceptable, allowing potential customers to evaluate the product’s quality and compatibility with their specific requirements before committing to larger purchases. This flexibility is particularly beneficial for custom projects or small-scale production runs where precise specifications and performance validation are essential.

In summary, this Spiral Bevel Gear combines high precision gears technology with robust manufacturing processes such as forging and precision involute gear cutting. Its 29 splines, 5~7 accuracy rating, and 20° pressure angle make it a reliable and efficient solution for power transmission needs. Whether used in heavy machinery or delicate instruments, this gear delivers superior performance, durability, and smooth operation, embodying the advanced engineering standards expected in today’s industrial landscape.

Features:

• Product Name: Spiral Bevel Gear
• Direction: Left Hand
• Accuracy: 5~7
• Gear Accuracy: Class 6-9
• Application: Power Transmission
• Surface Treatment: Anti-Oil
• Manufactured using advanced Bevel Gear Cutter technology
• Designed for High Precision Gears performance
• Compatible with Helical Bevel Gear Motor systems

Technical Parameters:

Applications:

The MW Spiral Bevel Gear, manufactured in China, is an essential component widely used in various mechanical applications due to its high precision and reliable performance. With a pressure angle of 20° and a spline count of 29, this gear is designed to meet stringent industry standards, offering gear accuracy ranging from Class 6 to 9 and an overall accuracy rating between 5 and 7. These specifications make the MW Spiral Bevel Gear an ideal choice for situations requiring precise torque transmission and smooth operation.

One of the primary application occasions for the MW Spiral Bevel Gear is in gearbox ring gear assemblies. Its geometry and machining precision ensure efficient power transfer within gearboxes, which are critical in automotive, aerospace, and industrial machinery sectors. The spiral bevel design allows for smooth engagement between gear teeth, reducing noise and vibration, which enhances the overall performance and longevity of the gearbox system.

In addition, the MW Spiral Bevel Gear is frequently employed in high precision gear systems where accuracy and reliability are paramount. The gear's excellent accuracy class and pressure angle make it suitable for applications such as robotics, precision instruments, and high-speed machinery. These scenarios demand gears that can maintain consistent performance under varying loads and speeds, a requirement that the MW Spiral Bevel Gear meets effectively.

Flexible gear coupling applications also benefit significantly from the MW Spiral Bevel Gear. By accommodating slight misalignments between connected shafts, this gear type helps in reducing stress and wear on mechanical components. Industries such as manufacturing, mining, and power generation utilize these gears to ensure stable and efficient operation of their machinery with minimized maintenance needs.

As an export product with a global market reach, the MW Spiral Bevel Gear is recognized for its quality and durability in diverse environments. Whether in heavy-duty industrial machines or precision equipment, this gear provides reliable service, high torque capacity, and efficient power transmission. Its robust design and accurate manufacturing processes make it a versatile solution for numerous gear-related applications worldwide.

Customization:

Our Spiral Bevel Gear, branded MW and originating from China, offers exceptional quality with gear accuracy ranging from Class 6 to 9 and an accuracy level of 5 to 7. With a pitch diameter of 3 inches, this gear is specifically designed for efficient power transmission applications. We provide comprehensive product customization services to meet your unique requirements, including OEM services tailored to your needs. Whether you need a Double Ring Ratchet Spanner, a Bevel Pinion Gear, or a Forging Large Ring Gear, MW ensures precision and reliability in every product we deliver.

Support and Services:

Our Spiral Bevel Gear product is designed for high performance and durability in various industrial applications. We provide comprehensive technical support to ensure optimal functionality and longevity of your gear systems.

Our technical support services include installation guidance, maintenance recommendations, troubleshooting assistance, and performance optimization tips. Our team of experts is available to help you address any challenges and ensure seamless integration with your machinery.

We also offer customized solutions and upgrades tailored to your specific requirements, helping you maximize efficiency and reduce downtime. Regular training sessions and detailed documentation are available to keep your technical staff well-informed on the latest best practices.

For any technical inquiries or support needs, we encourage you to consult our detailed manuals and resources, which cover installation procedures, operational guidelines, and maintenance schedules to help you get the most out of your Spiral Bevel Gear.

Investing in our technical support services ensures your Spiral Bevel Gear operates reliably and contributes to the overall success of your operations.

Packing and Shipping:

Each Spiral Bevel Gear is carefully packaged to ensure maximum protection during transit. The gears are first wrapped in protective material to prevent any surface damage. They are then placed in sturdy, custom-fitted boxes designed to minimize movement and absorb shocks.

For shipping, we use high-quality cartons reinforced with cushioning materials such as foam or bubble wrap. Depending on the order size and destination, shipments may be secured on pallets to facilitate safe handling and transport.

All packages are clearly labeled with handling instructions and product details to ensure proper care throughout the shipping process. We partner with reliable carriers to guarantee timely and secure delivery to our customers worldwide.

FAQ:

Q1: What is a Spiral Bevel Gear?

A1: A Spiral Bevel Gear is a type of bevel gear with curved teeth that are designed to transmit motion between intersecting shafts, typically at a 90-degree angle, providing smooth and quiet operation.

Q2: What brand manufactures this Spiral Bevel Gear?

A2: This Spiral Bevel Gear is manufactured by the brand MW.

Q3: Where is the MW Spiral Bevel Gear made?

A3: The MW Spiral Bevel Gear is made in China.

Q4: Is there a specific model number for this Spiral Bevel Gear?

A4: No, the MW Spiral Bevel Gear does not have a specific model number.

Q5: What are common applications for MW Spiral Bevel Gears?

A5: MW Spiral Bevel Gears are commonly used in automotive differentials, industrial machinery, power tools, and other equipment requiring efficient right-angle power transmission.