500 Nm Output Torque Double Reduction Worm Gear Reducer Ideal for Heavy Load Applications Featuring 1000 RPM Input Speed

Product Description:

The Gearbox reducer is a highly efficient mechanical device designed to optimize the performance of various machinery by reducing the input speed and increasing torque. This product is engineered to meet the demanding needs of industrial applications, where precision, durability, and reliability are paramount. With a robust design and superior manufacturing quality, this gearbox reducer stands out as an essential component in systems requiring controlled speed and enhanced torque output.

One of the key features of this gearbox reducer is its operating temperature range, which spans from 0 to 50°C. This makes it suitable for use in a wide variety of environments without compromising performance or durability. Whether operating in mildly warm conditions or cooler settings, the gearbox maintains consistent efficiency and reliability. This temperature tolerance ensures that the gearbox can be integrated seamlessly into different industrial setups without the risk of overheating or mechanical failure.

Weighing in at just 10 kilograms, this gearbox reducer offers an excellent balance between strength and weight. Its relatively lightweight design allows for easier handling, installation, and maintenance, while still providing the structural integrity necessary for demanding applications. The compact weight also makes it an ideal choice for equipment where minimizing load is crucial, contributing to better overall system efficiency and reduced operational costs.

Designed for horizontal mounting, the gearbox reducer is optimized to deliver stable and reliable performance when installed in this position. The horizontal mounting configuration ensures proper lubrication and alignment of internal components, which is critical for maintaining long-term durability and minimizing wear and tear. This mounting position is common in many industrial machines, making this gearbox reducer a versatile and convenient choice for integration into existing systems.

The gearbox reducer features a gear ratio of 5:1, which means that the input speed is reduced by a factor of five, resulting in a corresponding increase in output torque. This ratio is ideal for applications that require significant torque multiplication while maintaining a manageable output speed. The 5:1 ratio allows the gearbox to efficiently convert the high-speed input from electric motors or other power sources into a controlled, powerful output suitable for heavy-duty tasks.

With an output speed of 200 RPM, this gearbox reducer is designed to deliver precise and controlled rotational movement. The 200 RPM output speed is optimal for applications that require steady, moderate-speed operation, such as conveyor systems, industrial mixers, and various types of machinery. This output speed, combined with the high torque capability, ensures that the gearbox can handle demanding workloads without sacrificing performance or reliability.

This product is often utilized as a High Torque Gearbox, providing substantial torque amplification to drive heavy machinery with ease. Its ability to handle high torque loads makes it an indispensable component in equipment that requires powerful mechanical force. Additionally, it serves as an Excavator Reducer Gear Parts, playing a critical role in the smooth and efficient operation of excavators by managing speed and torque to enhance digging and lifting performance.

Furthermore, the gearbox reducer is compatible with Electric Motor Gear Reducer systems, making it an excellent choice for integration with electric motors in various industrial applications. Its design allows for seamless coupling with electric motors, ensuring efficient power transmission and optimal performance. This compatibility makes the gearbox reducer a versatile solution for industries looking to improve the efficiency and longevity of their electric motor-driven machinery.

In summary, the Gearbox reducer is a robust, reliable, and versatile mechanical device designed to meet the needs of industries requiring controlled speed reduction and torque multiplication. With its operating temperature range of 0-50°C, lightweight design at 10 kg, horizontal mounting position, 5:1 gear ratio, and 200 RPM output speed, it offers an ideal combination of features for a wide range of applications. Whether used as a High Torque Gearbox, Excavator Reducer Gear Parts, or an Electric Motor Gear Reducer, this gearbox reducer delivers exceptional performance, durability, and value, making it a vital component for enhancing the efficiency and effectiveness of industrial machinery.

Features:

• Product Name: Gearbox reducer
• Operating Temperature: 0-50°C
• Input Power: 1 KW
• Output Torque: 500 Nm - High Torque Gearbox
• Type: Planetary - High Precision Planetary Gearbox
• Ratio: 5:1
• Gear Type: Helical Worm Gear Reducer

Technical Parameters:

Applications:

The MW Gearbox Reducer, originating from China, is a robust and reliable solution designed for a variety of industrial applications. With a weight of 10 Kg and constructed from durable cast iron, this gearbox reducer is engineered to provide long-lasting performance under demanding conditions. Its planetary gearing arrangement ensures smooth and efficient power transmission, making it an ideal choice for numerous mechanical systems.

One of the primary application occasions for the MW Gearbox Reducer is in heavy machinery where precise speed reduction and torque multiplication are essential. The model features a ratio of 5:1 and an input speed of 1000 RPM, which allows it to efficiently reduce speed while increasing torque output, thereby enhancing the overall performance of the equipment. This makes it particularly useful in manufacturing plants, conveyor systems, and automated production lines.

The MW Gearbox Reducer is versatile and can be utilized in various scenarios involving different types of gear reducers, including Cycloidal Gear Reducers, Gear Motor Reducers, and Bevel Gear Reducers. For instance, in applications requiring high torque and compact design, the Cycloidal Gear Reducer variant offers excellent shock load resistance and smooth operation. Similarly, the Gear Motor Reducer combination is perfect for integrated motor and gearbox solutions, ensuring space-saving and efficient power transmission.

Additionally, in systems where angular power transmission is required, the Bevel Gear Reducer comes into play, providing reliable and efficient right-angle drive solutions. The MW brand ensures that each variant maintains high quality and performance standards, suitable for industries such as automotive, robotics, packaging, and material handling.

In summary, the MW Gearbox Reducer is an indispensable component in numerous industrial and mechanical applications. Its cast iron construction, planetary gearing arrangement, and optimal ratio of 5:1 at 1000 RPM input speed make it suitable for diverse usage scenarios, from heavy-duty machinery to precision equipment. Whether you need a Cycloidal Gear Reducer for shock resistance, a Gear Motor Reducer for compact integration, or a Bevel Gear Reducer for angular drives, MW offers a dependable solution to enhance your system’s efficiency and durability.

Customization:

Our MW Electric Motor Gearbox offers customizable solutions tailored to your specific requirements. Manufactured in CHINA, this Cylindrical Gear Reducer is designed with a range of gear ratios including 1:1, 1.5:1, 2:1, 2.5:1, 3:1, 4:1, and 5:1 to meet diverse application needs.

The input speed is standardized at 1000 RPM, while the output speed can be adjusted accordingly, for example to 200 RPM, ensuring optimal performance for your machinery. The gearbox features a horizontal mounting position and is lubricated with grease for enhanced durability and smooth operation.

Whether you require a specific ratio or mounting configuration, our Electric Motor Gearbox customization services guarantee a reliable and efficient Cylindrical Gear Reducer solution that fits your industrial demands perfectly.

Support and Services:

Our Gearbox Reducer product is designed to provide reliable and efficient transmission solutions for a wide range of industrial applications. To ensure optimal performance and longevity of your gearbox reducer, we offer comprehensive technical support and services.

Technical support includes assistance with product selection, installation guidance, troubleshooting, and maintenance tips. Our team of experts is available to help you understand the specifications and capabilities of the gearbox reducer to match your application requirements.

We provide detailed product manuals and documentation that cover assembly instructions, operational guidelines, lubrication recommendations, and safety precautions. These resources are intended to help you maintain the gearbox reducer in excellent working condition and prevent unexpected downtime.

In addition to technical support, we offer repair and maintenance services performed by skilled technicians using genuine replacement parts. Regular maintenance programs can be arranged to ensure your gearbox reducer operates smoothly and efficiently over its service life.

For any issues related to performance or defects, our warranty service is designed to provide prompt and effective solutions. We are committed to ensuring customer satisfaction through responsive support and high-quality service.

Whether you need advice on integration, troubleshooting assistance, or maintenance services, our technical support team is ready to assist you in maximizing the value and reliability of your Gearbox Reducer product.

Packing and Shipping:

The gearbox reducer is carefully packaged to ensure maximum protection during transportation. Each unit is securely wrapped in protective materials to prevent damage from moisture, dust, and impact. The product is then placed in a sturdy, custom-designed carton box that provides additional cushioning and stability.

For shipping, the packaged gearbox reducers are loaded onto pallets and firmly strapped to avoid movement during transit. Depending on the destination and customer requirements, shipments can be arranged via air, sea, or land freight, ensuring timely and safe delivery.

All packages are clearly labeled with product information, handling instructions, and shipping details to facilitate smooth logistics and handling processes.

FAQ:

Q1: What brand manufactures this gearbox reducer?

A1: The gearbox reducer is manufactured by the brand MW.

Q2: What is the model number of this gearbox reducer?

A2: This gearbox reducer does not have a specific model number assigned.

Q3: Where is the MW gearbox reducer made?

A3: The MW gearbox reducer is made in China.

Q4: What applications is the MW gearbox reducer suitable for?

A4: The MW gearbox reducer is suitable for various industrial applications including conveyors, packaging machines, and automation equipment.

Q5: What types of gearboxes are available from MW?

A5: MW offers a range of gearbox reducers including helical, worm, and planetary gearboxes to meet different mechanical needs.