1 Inch Flat Face Hydraulic Coupling Keyway Size 6 Mm Suitable for Industrial Hydraulic Applications Requiring Durability

Product Description:

The Rigid Couplings are precision-engineered components designed to provide a secure and stable connection between two shafts in mechanical systems. Manufactured from high-quality steel, these couplings offer exceptional strength and durability, making them ideal for demanding industrial applications where reliability is paramount. The robust steel material ensures that the coupling can withstand significant mechanical stresses and maintain alignment under heavy loads, contributing to the overall efficiency and longevity of the machinery.

One of the key features of these Rigid Couplings is their ability to operate at a maximum pressure of 10 Bar. This specification makes them suitable for use in various hydraulic and pneumatic systems, where maintaining pressure integrity is critical. The couplings are engineered to handle these pressures without compromising performance, ensuring a leak-proof and secure connection between shafts.

Although Rigid Couplings are designed to provide a fixed connection, they are capable of accommodating a minor shaft misalignment of up to 0.2 degrees. This small tolerance helps to reduce stress on the shafts and connected equipment, minimizing wear and tear and preventing premature failure. This feature is particularly beneficial in applications where perfect shaft alignment is challenging to achieve but maintaining efficient power transmission is essential.

The surface of the Rigid Couplings is treated with a zinc plating process, which enhances corrosion resistance and extends the service life of the product. Zinc plating provides a protective barrier against rust and environmental degradation, making these couplings suitable for use in harsh or outdoor environments where exposure to moisture and chemicals is common. This surface treatment also contributes to the overall aesthetic appeal of the coupling, giving it a clean and professional finish.

The connection type employed in these Rigid Couplings is bolted, which allows for easy installation and maintenance. The bolted connection ensures a tight and secure fit between the coupling and the shafts, minimizing the risk of slippage or disconnection during operation. This design also facilitates quick disassembly when repairs or replacements are necessary, reducing downtime and maintenance costs.

In addition to their standalone capabilities, these Rigid Couplings are often used in conjunction with other flexible coupling parts to create hybrid coupling systems that combine rigidity with flexibility. For example, when paired with components like the Grid Spring Coupling, the assembly can absorb shocks and vibrations while maintaining precise torque transmission. This combination is especially advantageous in applications with fluctuating loads or where slight shaft misalignments occur beyond the 0.2-degree tolerance of the rigid coupling alone.

Moreover, the Rigid Couplings complement advanced coupling solutions such as the Flex Rigid PCB, which integrates flexible and rigid elements to optimize power transmission and reduce mechanical stress. By incorporating Rigid Couplings in such systems, engineers can tailor the coupling characteristics to meet specific operational requirements, balancing rigidity and flexibility to achieve optimal performance.

Overall, the Rigid Couplings made from steel, featuring zinc plating, bolted connections, and the ability to handle up to 10 Bar pressure with minimal shaft misalignment, represent a reliable and versatile choice for mechanical power transmission. Their compatibility with flexible coupling parts like Grid Spring Couplings and integration potential with Flex Rigid PCB solutions further enhance their application scope, making them indispensable components in modern industrial machinery and equipment.

Features:

• Product Name: Rigid Couplings
• Application: Industrial Machinery
• Bore Diameter: 25 Mm
• Weight: 0.5 Kg
• Shaft Diameter: 25 Mm
• Size: 1 Inch
• Designed for high precision and durability in industrial applications
• Compatible with Flexible Shaft Coupling systems for versatile usage
• Also known as GR Coupling in various industrial settings
• Ensures secure and rigid connection between shafts to prevent misalignment
• Ideal for coupling applications requiring minimal backlash and high torque transmission

Technical Parameters:

Applications:

The MW Rigid Couplings, manufactured in China, are designed to provide a secure and precise connection between shafts in various industrial machinery applications. With a bolted connection type and a keyway size of 6 mm, these couplings ensure a firm and reliable transmission of torque without any slippage. Ideal for environments where shaft misalignment is minimal, the MW Rigid Couplings accommodate a shaft misalignment of up to only 0.2 degrees, making them perfect for applications requiring high precision and stability.

These rigid couplings are extensively used in industrial machinery where maintaining exact shaft alignment is critical. Unlike flexible metal coupling options that allow for some degree of flexibility, MW Rigid Couplings offer a solid and immovable joint, which is essential in heavy-duty equipment to prevent vibrations and misalignment. This makes them highly suitable for sectors such as manufacturing, processing plants, and automated production lines where consistent performance is paramount.

In addition to industrial machinery, MW Rigid Couplings find application in agricultural equipment, complementing Agricultural Quick Couplings and Grooved Couplings within agricultural systems. While Agricultural Quick Couplings provide fast and easy connection solutions for fluid transfer systems and Grooved Couplings allow flexible yet secure pipe connections, MW Rigid Couplings deliver uncompromising shaft connections in tractor drives, harvesters, and other farm machinery where precise torque transmission is necessary.

Operating efficiently within a temperature range of 0 to 100 degrees Celsius, these couplings are well-suited to environments with moderate thermal conditions. This temperature tolerance ensures the coupling material retains its strength and integrity, avoiding deformation or failure under typical operating heat generated by machinery. The bolted connection type also facilitates straightforward installation and maintenance, enabling quick assembly or disassembly when required.

Overall, MW Rigid Couplings are indispensable components in scenarios where shaft alignment precision is critical, and a rigid, non-flexible connection is required. Their compatibility with related coupling products like Grooved Couplings, Agricultural Quick Couplings, and Flexible Metal Coupling systems allows them to be integrated seamlessly into complex machinery setups across industrial and agricultural domains.

Customization:

MW offers customized product services for our Flange Rigid Coupling, designed to meet the specific needs of various industrial applications. Manufactured in CHINA, our rigid couplings support a temperature range of 0-100 degrees Celsius and provide a torque capacity of up to 1000 Nm. With a keyway size of 6 mm and a size of 1 inch, this flange rigid coupling ensures precise and reliable performance.

Our customization options cater to different coupling types, including Automotive Coupling and Grid Spring Coupling, allowing clients to select the best solution for their mechanical systems. MW’s expertise in producing high-quality flange rigid couplings guarantees durability and optimal torque transmission for demanding environments.

Whether you require modifications in size, keyway dimensions, or material specifications, MW’s product customization services ensure that your flange rigid coupling meets your exact requirements, enhancing efficiency and longevity in your applications.

Support and Services:

Our Rigid Couplings product is designed for durability and precision in mechanical power transmission. For technical support, we provide detailed installation guides, maintenance instructions, and troubleshooting tips to ensure optimal performance.

If you encounter any issues, please review the product manual carefully and verify that the coupling is installed and aligned according to the specifications. Proper alignment and secure fastening are critical to prevent premature wear or failure.

We also offer comprehensive services including product customization, replacement parts, and expert consultation to tailor solutions to your specific application requirements. Our technical team is committed to assisting you with any questions related to compatibility, load capacity, and operational limits.

Regular inspection and lubrication, as recommended in the maintenance schedule, will help extend the life of your rigid coupling. Should you require further assistance, our support resources and documentation are available to guide you through any technical challenges.

Packing and Shipping:

Our Rigid Couplings are carefully packaged to ensure maximum protection during transit. Each coupling is individually wrapped in protective material and securely placed in a sturdy box to prevent any damage. The packaging is designed to withstand handling and shipping stresses, ensuring the product arrives in perfect condition.

For shipping, we use reliable carriers and provide tracking information for every order. We offer various shipping options to meet your timeline and budget requirements. All shipments are processed promptly to guarantee timely delivery of your Rigid Couplings.

FAQ:

Q1: What brand manufactures the Rigid Couplings?

A1: The Rigid Couplings are manufactured by the brand MW.

Q2: Where are the MW Rigid Couplings made?

A2: These Rigid Couplings are made in China.

Q3: What applications are MW Rigid Couplings suitable for?

A3: MW Rigid Couplings are ideal for applications requiring precise alignment and secure connection between shafts, commonly used in machinery and industrial equipment.

Q4: Are MW Rigid Couplings adjustable or fixed?

A4: MW Rigid Couplings are fixed couplings designed to provide a solid, non-flexible connection between two shafts.

Q5: What materials are used to manufacture MW Rigid Couplings?

A5: MW Rigid Couplings are typically made from high-quality metals such as steel or aluminum to ensure durability and strength.