Max Operating Pressure 10 Bar Grid Spring Coupling for Industrial Machinery Applications Durable and Power Transmission Solution

Product Description:

The Rigid Couplings product is a high-quality mechanical component designed to provide a secure and reliable connection between two shafts in various industrial applications. Manufactured from durable steel, this coupling ensures exceptional strength and longevity, making it an ideal choice for demanding environments where stability and precision are paramount. With a shaft diameter specification of 25 mm, the Rigid Couplings product is expertly engineered to accommodate standard shaft sizes, ensuring compatibility with a wide range of machinery and equipment.

One of the standout features of this Rigid Couplings product is its robust torque capacity of 1000 Nm. This high torque rating allows it to transmit significant amounts of rotational force without deformation or failure, thereby maintaining the alignment and operational efficiency of connected components. The steel material contributes not only to the coupling’s strength but also to its resistance against wear and corrosion, enhancing its lifespan even under continuous or heavy-duty use.

Operating efficiently within a temperature range of 0 to 100 degrees Celsius, the Rigid Couplings product is well-suited for environments where temperature fluctuations are common but remain within moderate limits. This temperature range ensures that the coupling maintains its mechanical integrity and performance, avoiding issues such as thermal expansion or contraction that could otherwise compromise shaft alignment. Additionally, the coupling can operate safely under a maximum pressure of 10 bar, making it suitable for applications involving moderate hydraulic or pneumatic pressures.

In the context of industrial conduit systems, this Rigid Couplings product complements IMC Rigid Conduits by providing a stable mechanical connection that enhances overall system reliability. While IMC Rigid Conduits are primarily used for protecting electrical wiring and ensuring electrical safety, the Rigid Couplings offer mechanical robustness needed in systems where precise shaft alignment and torque transmission are critical. This synergy between electrical conduit protection and mechanical coupling integrity underlines the product’s versatility and importance in complex industrial setups.

Though the Rigid Couplings product is designed to be immovable and inflexible, it is often compared and contrasted with other coupling types such as Hydraulic Coupling and Flexible Diaphragm Coupling. Hydraulic Couplings utilize fluid dynamics to transmit torque and provide some cushioning against shock loads, making them suitable for applications requiring vibration damping and smooth power transmission. Flexible Diaphragm Couplings, on the other hand, accommodate slight misalignments between shafts through their flexible diaphragm elements, reducing stress on connected components. In contrast, this Rigid Couplings product prioritizes absolute rigidity and precision, ensuring zero backlash and maintaining exact shaft alignment, which is critical in applications where any shaft movement or misalignment can lead to operational failures.

The Rigid Couplings product’s steel construction, coupled with its ability to withstand temperatures up to 100 degrees Celsius and pressures up to 10 bar, makes it a dependable choice for industries such as manufacturing, automotive, and heavy machinery. Its compatibility with shafts of 25 mm diameter and high torque capacity of 1000 Nm enable it to handle demanding power transmission tasks, ensuring seamless integration and optimal performance.

In summary, the Rigid Couplings product is a robust, steel-made coupling solution that offers high torque capacity and precise shaft alignment within a moderate temperature and pressure range. Its role alongside IMC Rigid Conduits in comprehensive industrial systems, as well as its distinct advantages over Hydraulic Coupling and Flexible Diaphragm Coupling types, highlight its value in specialized mechanical applications. Whether for manufacturing lines, automotive drives, or heavy machinery, this coupling provides the strength, reliability, and precision needed to maintain efficient and uninterrupted operations.

Features:

• Product Name: Rigid Couplings
• Max Operating Pressure: 10 Bar
• Keyway Size: 6 Mm
• Shaft Diameter: 25 Mm
• Temperature Range: 0-100 Degrees Celsius
• Surface Treatment: Zinc Plated
• Compatible with Bellows Shaft Coupling systems
• Suitable for use with IMC Rigid Conduits
• Ideal for Automotive Coupling applications

Technical Parameters:

Applications:

The MW Rigid Couplings, originating from China, are designed to provide reliable and precise shaft connections in a variety of industrial applications. With a shaft diameter of 25 mm and a weight of 0.5 kg, these couplings are engineered to ensure optimal performance where shaft alignment and torque transmission are critical. Featuring a bolted connection type and a flanged design, the MW Rigid Couplings offer secure and sturdy coupling solutions that minimize shaft misalignment up to 0.2 degrees, ensuring smooth and efficient power transfer between shafts.

These rigid couplings are ideal for applications where minimal shaft misalignment is present and where the transmission of torque without any backlash or movement is essential. They are commonly used in machinery that requires precise alignment such as pumps, compressors, conveyor systems, and industrial gearboxes. The flanged type construction allows for easy installation and maintenance, making it suitable for scenarios where downtime needs to be minimized. The MW Rigid Couplings provide a robust solution for connecting shafts in manufacturing plants, automotive assemblies, and heavy machinery operations.

In addition to the rigid couplings, MW also offers related coupling solutions such as the Flexible Diaphragm Coupling and Flat Face Hydraulic Coupling. The Flexible Diaphragm Coupling is suitable for applications where some degree of shaft misalignment must be accommodated, absorbing vibrations and reducing mechanical stress. Meanwhile, the Flat Face Hydraulic Coupling is designed for hydraulic systems requiring a flat, secure connection to prevent fluid leakage while maintaining torque transmission. Together, these coupling options from MW cater to a broad range of mechanical power transmission needs.

Typical scenarios for utilizing MW Rigid Couplings include heavy-duty industrial environments where shafts need to be connected with high precision and minimal movement. They are suited for use in power generation equipment, machine tools, and other automated systems where maintaining exact shaft alignment is crucial to avoid wear and mechanical failure. Their bolted connection type ensures that the coupling remains firmly attached even under high operational loads, making them durable and reliable for long-term use.

Overall, MW Rigid Couplings provide a dependable coupling solution that balances strength, precision, and ease of installation. Whether used independently or alongside MW’s Flexible Diaphragm Couplings and Flat Face Hydraulic Couplings, they help ensure efficient and safe power transmission across various industrial and mechanical applications.

Customization:

Our MW brand Rigid Couplings, made in CHINA, offer exceptional customization services to meet your specific requirements. Although this product does not have a model number, it features a shaft diameter of 25 mm, a bore diameter of 25 mm, and a keyway size of 6 mm, all crafted from high-quality steel for durability and strength. The connection type is bolted, ensuring secure and reliable assembly. In addition to rigid couplings, we also provide solutions involving Flexible Metal Coupling and Flexible Element Coupling, ideal for applications requiring vibration dampening and misalignment compensation. Our expertise extends to 35 Hose ＆ Couplings, allowing us to support a wide range of industrial coupling needs with precision and flexibility.

Support and Services:

Our Rigid Couplings product is designed to provide a secure and precise connection between two shafts, ensuring efficient torque transmission with minimal backlash. For technical support, please refer to the installation guidelines included with the product to ensure proper alignment and tightening procedures are followed.

If you encounter any issues during installation or operation, verify that the coupling is compatible with the shaft sizes and torque requirements of your application. Regular maintenance checks should be performed to inspect for wear or damage, and to ensure all fasteners remain properly tightened.

For service and replacement parts, always use genuine components to maintain the integrity and performance of the coupling. Detailed technical documentation, including CAD models and specification sheets, are available to assist with system integration and troubleshooting.

Our support team is committed to helping you maximize the performance and lifespan of your Rigid Couplings. Please consult the product manual for detailed instructions and safety information before use.

Packing and Shipping:

Our Rigid Couplings are carefully packaged to ensure maximum protection during transit. Each coupling is individually wrapped in protective material and placed in a sturdy, corrugated cardboard box to prevent damage. The packaging is designed to withstand handling and environmental factors, ensuring the product arrives in perfect condition.

For shipping, we use reliable carriers that provide tracking and timely delivery services. Orders are processed promptly, and shipping options include standard, expedited, and freight services depending on the size and quantity of the order. We also offer custom packaging solutions for bulk orders to meet specific customer requirements.

FAQ:

Q1: What brand manufactures the Rigid Couplings?

A1: The Rigid Couplings are manufactured by the brand MW.

Q2: Where are the MW Rigid Couplings made?

A2: The MW Rigid Couplings are made in China.

Q3: What applications are MW Rigid Couplings suitable for?

A3: MW Rigid Couplings are ideal for applications requiring the secure connection of two shafts to transmit torque without any relative motion between them.

Q4: Do MW Rigid Couplings come with a model number for identification?

A4: No, MW Rigid Couplings do not have a specific model number assigned.

Q5: What materials are MW Rigid Couplings typically made from?

A5: MW Rigid Couplings are typically made from high-quality metals such as steel or aluminum to ensure durability and strength.